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Methods for testing modified Cummins Cals?
#1
Hey everyone

I’m wondering if there are any software methods for testing modified Cummins calibrations? (Engine sims, etc)

Most of the engines I work on are returned to service very quickly which don’t give any time to test cals. 

I know there are some Cummins experts in here and I’m looking for some advice.

Thanks in advance!
[-] The following 1 user says Thank You to Exodus83 for this post:
  • zyNoT
#2
(02-25-2019, 10:37 PM)Exodus83 Wrote: Hey everyone

I’m wondering if there are any software methods for testing modified Cummins calibrations? (Engine sims, etc)

Most of the engines I work on are returned to service very quickly which don’t give any time to test cals. 

I know there are some Cummins experts in here and I’m looking for some advice.

Thanks in advance!

Cummins NEMESIS is used for training internal employees and has the ability to populate ECM data and simulate specific Cummins ECMs. There are some that will bench test but that only tests the ECM and maybe some sensor data, but nothing is ever going to beat a real test on a running engine.
If I helped in any way, please give THANKS + REP!

Cummins INSITE 8.x+Fleet Cals, Password Resets
Cummins Calterm 5.12.1
Calterm Master Tool v9.4
Cummins INCAL Tool v7.0
CNH 9.2 Dealer or Engineering
Wabco 13.6 Engineering
DDDL 8.19 - Levels 10/10/10
CAT ET 2023A + Perkins 2023A + FPKG/AutoGen
SR 4.11 Engineering
Bendix ACOM Pro 2023
Allison DOC 2023
JPRO 2023
Remote Tuning for all Cummins engines. PM for Quote.
[-] The following 2 users say Thank You to zyNoT for this post:
  • alicestar, ghostman
#3
(02-25-2019, 11:14 PM)zyNoT Wrote:
(02-25-2019, 10:37 PM)Exodus83 Wrote: Hey everyone

I’m wondering if there are any software methods for testing modified Cummins calibrations? (Engine sims, etc)

Most of the engines I work on are returned to service very quickly which don’t give any time to test cals. 

I know there are some Cummins experts in here and I’m looking for some advice.

Thanks in advance!

Cummins NEMESIS is used for training internal employees and has the ability to populate ECM data and simulate specific Cummins ECMs. There are some that will bench test but that only tests the ECM and maybe some sensor data, but nothing is ever going to beat a real test on a running engine.

Thank you for the info - I appreciate it!
#4
No problem, you can also use MATLAB Simulink. Smile
If I helped in any way, please give THANKS + REP!

Cummins INSITE 8.x+Fleet Cals, Password Resets
Cummins Calterm 5.12.1
Calterm Master Tool v9.4
Cummins INCAL Tool v7.0
CNH 9.2 Dealer or Engineering
Wabco 13.6 Engineering
DDDL 8.19 - Levels 10/10/10
CAT ET 2023A + Perkins 2023A + FPKG/AutoGen
SR 4.11 Engineering
Bendix ACOM Pro 2023
Allison DOC 2023
JPRO 2023
Remote Tuning for all Cummins engines. PM for Quote.
[-] The following 3 users say Thank You to zyNoT for this post:
  • alicestar, Exodus83, ghostman
#5
nemesis is decent if you know how cummins assembles the configs.  You can convert specific configs and calibrations and run them through different simulations for a decent testing experience.  Dont expect it to just work out of the box though.

On engine testing is best obviously
[-] The following 3 users say Thank You to Unilevers for this post:
  • alicestar, Exodus83, zyNoT
#6
(02-26-2019, 12:27 PM)Unilevers Wrote: nemesis is decent if you know how cummins assembles the configs.  You can convert specific configs and calibrations and run them through different simulations for a decent testing experience.  Dont expect it to just work out of the box though.

On engine testing is best obviously

I remember opening Nemesis and not even understanding the first thing about opening a file. Lol

Maybe I need to work at it more
#7
I do have matlab simulink but i have very basic knowledge. If anyone please share source files for Cummins simulation. Thanks in advance
  


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